NR1858

NEWS RELEASE                                                                                                             OCTOBER 2013

Free Service on Gas Turbine Air Treatment Available To Operators

Operators of gas turbines can now subscribe free of charge to a comprehensive intelligence system to help them select and maintain the air treatment systems utilized in gas turbine power generation. Gas Turbine Air Treatment GDPS is published and maintained by the McIlvaine Company.  The GDPS is likened to the automobile GPS in that route maps navigating all the decision trees in proper sequence are provided. The following decision trees are included:

Gas Turbine Air Treatment Decision Trees

Capital

Operating and Maintenance

Intake Housing

 

Weather Protection

 

Conditioning

Nozzles

Pre-Filtration

Filters

Coalescers

Coalescers

Final Filtration

Filters

Tempering Air System (Single Cycle)

Dampers, Drives, Fan Parts, Seals

Duct Burner (Combined Cycle)

Burner Parts

Ammonia Injection Grid

Nozzles, Ammonia

CO-Reactor

Catalyst

SCR

Catalyst

Process Controls

Sensors, Valves, Seals, Gaskets

CEM

Rata Testing, Protocol Gases, Instruments

Silencer

Silencer Parts

Stack

 

Two recent developments in gas turbine air treatment are the expanded use of HEPA filters for gas turbine intake air and SCR with both CO and NOx catalyst for the tail-end gas. Some dust that the inlet filter does not remove is going to deposit on the catalyst. A facility can use a very small catalyst pitch and save lots of money, but the increase in pressure loss along with deposition will increase operating cost and decrease electricity output. Therefore, the choice of inlet filter needs to be viewed initially in terms of catalyst pitch selection and then in terms of catalyst life.

http://home.mcilvainecompany.com/images/nr101713/inlet_filter.jpg

 

 

First in California and now in other places, the stack gas emission limits are lower than the ambient air particulate matter concentration. In these cases, the inlet air filter becomes a key element in stack gas compliance. Gas turbine inlet ambient air undergoes a series of treatments.  The initial treatment is to remove large weather-related contaminants e.g., snow, rain, etc. The humidity and temperature of the ambient air are also adjusted to increase the weight and, therefore, electrical output. This treatment can range from fogging nozzles to a full air conditioning system. Droplets are formed, coalesced and removed. Particulate filtration can be with a series of filters ranging from coarse to HEPA or it can take place with self-cleaning cartridges. 

http://home.mcilvainecompany.com/images/nr101713/tempering_air.jpg

 

 

One alternative for NOx control during combustion is the low NOx burner. Another alternate is water injection. Once the air has been mixed with the gas and combusted it passes through other systems in the gas path. In a combined cycle process, there is likely to be a duct burner to adjust HRSG steam temperature. This can add to the pollutants. CO and NOx catalysts are also utilized. However the accompanying ammonia injection can create ammonia slip which is regulated and also tends to foul the catalyst.

With single cycle systems many of the air treatment challenges are more complex. If a low temperature catalyst is used, tempering air is needed. This creates a challenge in providing laminar flow to the catalyst. If high temperature catalyst is used, higher catalyst costs are encountered and higher maintenance is possible.

http://home.mcilvainecompany.com/images/nr101713/conditioning.jpg

The air treatment needs are not static. The higher performance turbines are more likely to be compromised by small particles. The use of gas turbines and certainly the use of SCR are expanding to applications that are more challenging. The seawater and salts found in marine applications including floating production, storage and offloading (FPSO) units are examples. 

Application in refineries in South America where inlet air quality may be low and fuel includes less than pristine liquids is another example. The rapid cycling of turbines complementing wind and solar is another newer challenge.

For more information and to register for the Gas Turbine Air Treatment GDPS: click on:

http://home.mcilvainecompany.com/index.php/other/28-energy/620-59eioperators

If you are a supplier and want access to the system and the related market tools, click here for more information: 59EI Gas Turbine Air Treatment Market and Knowledge Bridge: click on:

http://home.mcilvainecompany.com/index.php/markets/28-energy/610-59ei